General maintenance and lubrication chart
| No. | ITEM | ROUTINE | INITIAL | ODOMETER READINGS | |||||
|---|---|---|---|---|---|---|---|---|---|
| 600 mi (1000 km) or 1 month |
4000 mi (7000 km) or 6 months |
8000 mi (13000 km) or 12 months |
12000 mi (19000 km) or 18 months |
16000 mi (25000 km) or 24 months |
20000 mi (31000 km) or 30 months |
||||
| 1 | * | Diagnostic system check | Perform dynamic inspection using Yamaha diagnostic tool. Check the error codes. |
✓ | ✓ | ✓ | ✓ | ✓ | ✓ |
| 2 | * | Air filter element | Replace. | Every 24000 mi (37000 km) | |||||
| 3 | * | Clutch | Check operation. Adjust or replace cable. |
✓ | ✓ | ✓ | ✓ | ✓ | ✓ |
| 4 | * | Front brake | Check operation, fluid level, and for fluid leakage. Replace brake pads if necessary. |
✓ | ✓ | ✓ | ✓ | ✓ | ✓ |
| 5 | * | Rear brake | Check operation, fluid level, and for fluid leakage. Replace brake pads if necessary. |
✓ | ✓ | ✓ | ✓ | ✓ | ✓ |
| 6 | * | Brake hoses | Check for cracks or damage. Check for correct routing and clamping. |
✓ | ✓ | ✓ | ✓ | ✓ | |
| Replace. | Every 4 years | ||||||||
| 7 | * | Brake fluid | Change. | Every 2 years | |||||
| 8 | * | Wheels | Check runout and for damage. Replace if necessary. |
✓ | ✓ | ✓ | ✓ | ✓ | |
| 9 | * | Tires | Check tread depth and for damage. Replace if necessary. Check air pressure. Correct if necessary. |
✓ | ✓ | ✓ | ✓ | ✓ | |
| 10 | * | Wheel bearings | Check bearings for smooth operation. Replace if necessary. |
✓ | ✓ | ✓ | ✓ | ✓ | |
| 11 | * | Swingarm pivot bearings | Check operation and for excessive play. | ✓ | ✓ | ✓ | ✓ | ✓ | |
| Moderately repack with lithium-soap-based grease. | Every 32000 mi (50000 km) | ||||||||
| 12 | Drive chain | Check chain slack, alignment and condition. Adjust and lubricate chain with a special O-ring chain lubricant thoroughly. |
Every 500 mi (800 km) and after washing the motorcycle, riding in the rain or riding in wet areas | ||||||
| 13 | * | Steering bearings | Check bearing assemblies for looseness. | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ |
| Moderately repack with lithium-soap-based grease. | Every 16000 mi (25000 km) | ||||||||
| 14 | * | Steering damper | Check operation and for oil leakage. | ✓ | ✓ | ✓ | ✓ | ✓ | |
| 15 | * | Chassis fasteners | Check all chassis fitting and fasteners. Correct if necessary. |
✓ | ✓ | ✓ | ✓ | ✓ | |
| 16 | Brake lever pivot shaft | Apply silicone grease lightly. | ✓ | ✓ | ✓ | ✓ | ✓ | ||
| 17 | Brake pedal pivot shaft | Apply lithium-soap-based grease lightly. | ✓ | ✓ | ✓ | ✓ | ✓ | ||
| 18 | Clutch lever pivot shaft | Apply lithium-soap-based grease lightly. | ✓ | ✓ | ✓ | ✓ | ✓ | ||
| 19 | Shift pedal pivot shaft | Apply molybdenum disulfide grease lightly. | ✓ | ✓ | ✓ | ✓ | ✓ | ||
| 20 | Sidestand pivot | Check operation. Apply lithium-soap-based grease lightly. |
✓ | ✓ | ✓ | ✓ | ✓ | ||
| 21 | * | Sidestand switch | Check operation and replace if necessary. | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ |
| 22 | * | Front fork | Check operation and for oil leakage. Replace if necessary. |
✓ | ✓ | ✓ | ✓ | ✓ | |
| 23 | * | Shock absorber assembly | Check operation and for oil leakage. Replace if necessary. |
✓ | ✓ | ✓ | ✓ | ✓ | |
| 24 | * | Rear suspension link pivots | Check operation. Correct if necessary. |
✓ | ✓ | ||||
| 25 | Engine oil | Change (warm engine before draining). | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ | |
| 26 | * | Engine oil filter cartridge | Replace. | ✓ | ✓ | ✓ | |||
| 27 | * | Cooling system | Check hoses for cracks or damage. Replace if necessary. |
✓ | ✓ | ✓ | ✓ | ✓ | |
| Change coolant. | ✓ | ||||||||
| 28 | * | EXUP system | Check operation, cable free play and pulley position. | ✓ | Every 12000 mi (19000 km) | ||||
| 29 | * | Front and rear brake switches | Check operation. | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ |
| 30 | * | Control cables | Apply Yamaha cable lubricant or other suitable cable lubricant thoroughly. | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ |
| 31 | * | Throttle grip | Check operation. Lubricate throttle grip housing tube guides. |
✓ | ✓ | ✓ | ✓ | ✓ | |
| 32 | * | Lights, signals and switches | Check operation. Adjust headlight beam. |
✓ | ✓ | ✓ | ✓ | ✓ | ✓ |
Periodic maintenance chart for the emission control system
| No. | ITEM | ROUTINE | INITIAL | ODOMETER READINGS | |||||
|---|---|---|---|---|---|---|---|---|---|
| 600 mi (1000 km) or 1 month |
4000 mi (7000 km) or 6 months |
8000 mi (13000 km) or 12 months |
12000 mi (19000 km) or 18 months |
16000 mi (25000 km) or 24 months |
20000 mi (31000 km) or 30 months |
||||
| 1 | * | Fuel line | Check fuel hoses for cracks or damage. Replace if necessary. |
✓ | ✓ | ✓ | ✓ | ✓ | |
| 2 | * | Spark plugs | Check condition. Adjust gap and clean. |
✓ | ✓ | ✓ | |||
| Replace. | ✓ | ✓ | |||||||
| 3 | * | Valve clearance | Check and adjust valve clearance when engine is cold. | Every 26600 mi (42000 km) | |||||
| 4 | * | Crankcase breather system | Check breather hose for cracks or damage. Replace if necessary. |
✓ | ✓ | ✓ | ✓ | ✓ | |
| 5 | * | Fuel injection | Adjust synchronization. | ✓ | ✓ | ✓ | ✓ | ✓ | ✓ |
| 6 | * | Exhaust system | Check for leakage. Tighten if necessary. Replace gasket(s) if necessary. |
✓ | ✓ | ✓ | ✓ | ✓ | |
| 7 | * | Evaporative emission control system (for California only) | Check control system for damage. Replace if necessary. |
✓ | ✓ | ||||
| 8 | * | Air induction system | Check the air cut-off valve, reed valve, and hose for damage. Replace any damaged parts if necessary. |
✓ | |||||