February 27, 2024

General maintenance and lubrication chart

No. ITEM ROUTINE INITIAL ODOMETER READINGS
600 mi
(1000 km)
or
1 month
4000 mi
(7000 km)
or
6 months
8000 mi
(13000 km)
or
12 months
12000 mi
(19000 km)
or
18 months
16000 mi
(25000 km)
or
24 months
20000 mi
(31000 km)
or
30 months
1 * Diagnostic system check Perform dynamic inspection using Yamaha diagnostic tool.
Check the error codes.
2 * Air filter element Replace. Every 24000 mi (37000 km)
3 * Clutch Check operation.
Adjust or replace cable.
4 * Front brake Check operation, fluid level, and for fluid leakage.
Replace brake pads if necessary.
5 * Rear brake Check operation, fluid level, and for fluid leakage.
Replace brake pads if necessary.
6 * Brake hoses Check for cracks or damage.
Check for correct routing and clamping.
Replace. Every 4 years
7 * Brake fluid Change. Every 2 years
8 * Wheels Check runout and for damage.
Replace if necessary.
9 * Tires Check tread depth and for damage.
Replace if necessary.
Check air pressure.
Correct if necessary.
10 * Wheel bearings Check bearings for smooth operation.
Replace if necessary.
11 * Swingarm pivot bearings Check operation and for excessive play.
Moderately repack with lithium-soap-based grease. Every 32000 mi (50000 km)
12 Drive chain Check chain slack, alignment and condition.
Adjust and lubricate chain with a special O-ring chain lubricant thoroughly.
Every 500 mi (800 km) and after washing the motorcycle, riding in the rain or riding in wet areas
13 * Steering bearings Check bearing assemblies for looseness.
Moderately repack with lithium-soap-based grease. Every 16000 mi (25000 km)
14 * Steering damper Check operation and for oil leakage.
15 * Chassis fasteners Check all chassis fitting and fasteners.
Correct if necessary.
16 Brake lever pivot shaft Apply silicone grease lightly.
17 Brake pedal pivot shaft Apply lithium-soap-based grease lightly.
18 Clutch lever pivot shaft Apply lithium-soap-based grease lightly.
19 Shift pedal pivot shaft Apply molybdenum disulfide grease lightly.
20 Sidestand pivot Check operation.
Apply lithium-soap-based grease lightly.
21 * Sidestand switch Check operation and replace if necessary.
22 * Front fork Check operation and for oil leakage.
Replace if necessary.
23 * Shock absorber assembly Check operation and for oil leakage.
Replace if necessary.
24 * Rear suspension link pivots Check operation.
Correct if necessary.
25 Engine oil Change (warm engine before draining).
26 * Engine oil filter cartridge Replace.
27 * Cooling system Check hoses for cracks or damage.
Replace if necessary.
Change coolant.
28 * EXUP system Check operation, cable free play and pulley position. Every 12000 mi (19000 km)
29 * Front and rear brake switches Check operation.
30 * Control cables Apply Yamaha cable lubricant or other suitable cable lubricant thoroughly.
31 * Throttle grip Check operation.
Lubricate throttle grip housing tube guides.
32 * Lights, signals and switches Check operation.
Adjust headlight beam.

Periodic maintenance chart for the emission control system

No. ITEM ROUTINE INITIAL ODOMETER READINGS
600 mi
(1000 km)
or
1 month
4000 mi
(7000 km)
or
6 months
8000 mi
(13000 km)
or
12 months
12000 mi
(19000 km)
or
18 months
16000 mi
(25000 km)
or
24 months
20000 mi
(31000 km)
or
30 months
1 * Fuel line Check fuel hoses for cracks or damage.
Replace if necessary.
2 * Spark plugs Check condition.
Adjust gap and clean.
Replace.
3 * Valve clearance Check and adjust valve clearance when engine is cold. Every 26600 mi (42000 km)
4 * Crankcase breather system Check breather hose for cracks or damage.
Replace if necessary.
5 * Fuel injection Adjust synchronization.
6 * Exhaust system Check for leakage.
Tighten if necessary.
Replace gasket(s) if necessary.
7 * Evaporative emission control system (for California only) Check control system for damage.
Replace if necessary.
8 * Air induction system Check the air cut-off valve, reed valve, and hose for damage.
Replace any damaged parts if necessary.

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